Description

Spirax Sarco SV615 safety valve is a full-lift, full-nozzle safety valve suitable for steam, air, chemically inactive industrial gases, and non-hazardous liquids. It can protect steam or hot-water boilers, generators, pressure vessels, and other equipment, as well as serve general steam, gas, or liquid applications.

Available Models

ModelSKU
1/2” x 3/4” SV615 AStba
3/4” x 1 1/4” SV615 AStba
1” x 1 1/2” SV615 AStba
1 1/4” x 2” SV615 AStba
1 1/2” x 2 1/2” SV615 AStba
2” x 3” SV615 AStba

Sizes and Connections

  • Sizes: DN15, DN20, DN25, DN32, DN40, and DN50.

  • Inlet connection: BSP (BS 21) or NPT female thread; sanitary clamp connection (DN15, DN20, and DN25), compliant with BS 4825/ISO 2852/DIN 32676, with a 0.8um surface finish on wetted surfaces.

  • Outlet connection: BSP (BS 21) or NPT female thread.

Available Configurations

Sizes from DN15 to DN50 are available with threaded bronze bodies and stainless steel nozzles. Small sizes are available with sanitary clamp connections. All safety valves are supplied with a closed bonnet, with either a simple easing lever or a closed cap (gastight cap option). Soft seal options include Nitrile rubber, EPDM, or Viton. Electroless nickel plating (ENP) and polishing can be provided for the body, easing lever chamber (or sealed cap), and easing lever. Stainless steel nameplates are also available.

Standards and Certifications

Fully compliant with EN ISO 4126:2004 and marked accordingly, with compliance to the European Pressure Equipment Directive (PED) 97/23/EC. The certification body is SAFed TAS. Seat tightness performance complies with ANSI/API STD 527 - 1992.

Certificates

Each safety valve is supplied with an EN 10204 2.2 certificate, including the valve set pressure and liquid test pressure. An EN10204 3.1 material certificate is available on request.

Pressure/Temperature Limits

  • Body design rating: PN25.

  • Set pressure range: minimum 0.3 bar g; maximum 18 bar g for ½” - 1¼”, and 14 bar g for 1½” and 2”.

  • Temperature limits: metal seat minimum -90°C, maximum +230°C; Nitrile rubber seal minimum -30°C, maximum +150°C; EPDM seal minimum -50°C, maximum +200°C; Viton seal minimum -20°C, maximum +120°C.

  • Overpressure: 5% for steam; 10 - 25% for liquids and gases.

  • Blowdown: 2.5 - 20% for steam and gases; 10% for liquids.

  • Maximum allowable backpressure: 37.5bar g.

Materials

No.ComponentMaterial
1BodyBronze, BS EN 1982 CC491KM
2NozzleStainless steel for DN15 and DN20, BS 970 431 S29; stainless steel for DN25 - DN50, BS 3146 Pt2 Gr. ANC2; stainless steel for clamp connections, ASTM A276 316L
3DiscStainless steel, ASTM A276 316L
4Easing lever chamberBronze, BS EN 1982 CC491KM
5SpringChrome vanadium alloy steel, BS 2803 735 A50 HS
6Spindle guideBrass, BS 2872 CZ 121
7Spring top plateBrass, BS 2872 CZ 121
8SpindleStainless steel, BS 970 431 S29
9Adjustment screwBrass, BS 2874 CZ 121
10Easing leverDuctile iron, Zinc plated
11Pillar pinStainless steel, AISI 304
12Spring ringStainless steel, BS 2056 316 S42
13Adjustment handle locknutBrass, BS 2872 CZ 121
14Soft-seal discStainless steel/Nitrile rubber, ASTM A276 316; stainless steel/EPDM, ASTM A276 316; stainless steel/Viton, ASTM A276 316
15Gastight capBronze, BS EN 1982 CC491KM
16Bonnet sealNitrile rubber
17Outer rimBrass, BS 2874 CZ 121
18Set screwSteel
19BallStainless steel

Capacity Data

  • Saturated steam capacity (kg/h): calculated according to EN ISO 4126: 2004, with 5% overpressure and a certified discharge coefficient ((Kdr)=0.71). Capacity varies according to valve orifice size and set pressure; for example, DN15/20 has a capacity of 1.0kg/h at a set pressure of 0.5bar g, while DN20/32 has a capacity of 95kg/h at a set pressure of 1.0bar g.

  • Air capacity (l/s): at 15°C and 1.013 bar a, calculated according to EN ISO 4126: 2004, with 10% overpressure and a certified discharge coefficient ((Kdr)=0.71). Capacity varies according to valve orifice size and set pressure; for example, DN15/20 has a capacity of 24l/s at a set pressure of 0.5bar g, while DN20/32 has a capacity of 91l/s at a set pressure of 1.0bar g.

  • Water capacity (kg/h): at 20°C, calculated according to EN ISO 4126: 2004, with 10% overpressure and a certified discharge coefficient ((Kdr)=0.52). Capacity varies according to valve orifice size and set pressure; for example, DN15/20 has a capacity of 2216kg/h at a set pressure of 0.5bar g, while DN20/32 has a capacity of 8710kg/h at a set pressure of 1.0bar g.

  • Hot-water capacity (kW): at or above 100°C, calculated according to EN ISO 4126: 2004, with a certified discharge coefficient ((Kdr)=0.52). Capacity varies according to valve orifice size and set pressure; for example, DN15/20 has a capacity of 29.96kW at a set pressure of 0.5bar g, while DN20/32 has a capacity of 112.81kW at a set pressure of 1.0bar g.

Weight

ConnectionSizeWeight (kg)
BSPF x BSPF or NPTF x NPTF threaded connectionDN151.3
BSPF x BSPF or NPTF x NPTF threaded connectionDN202.4
BSPF x BSPF or NPTF x NPTF threaded connectionDN252.9
BSPF x BSPF or NPTF x NPTF threaded connectionDN324.2
BSPF x BSPF or NPTF x NPTF threaded connectionDN408.8
BSPF x BSPF or NPTF x NPTF threaded connectionDN5013.0
Sanitary clamp connectionDN151.4
Sanitary clamp connectionDN202.6
Sanitary clamp connectionDN253.1

Installation Note

Install the safety valve with the centerline of the spring chamber vertically upward.

Selection Information

  • Threaded connection: model SV615, with closed bonnet/easing lever (A) or closed bonnet/gastight cap (B); finish options include electroless nickel plating (ENP) (P) and electroless nickel plating with stainless steel nameplate (Q); available sizes are DN15, DN20, DN25, DN32, DN40, and DN50; inlet and outlet connection options include BSPF x BSPF, NPTF x NPTF, and Clamp x BSPF.

  • Sanitary clamp connection: corresponding model, configuration, finish, size, and other options are also available.

Example Selection

If ELNP finish is required, add ‘P’, for example DN15 BSPF x BSPF.

How to Order

Example: 1 - Spirax Sarco SV615AN DN15 BSP threaded-connection safety valve, set pressure 6 bar g.

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