Description
Spirax Sarco SV615 safety valve is a full-lift, full-nozzle safety valve suitable for steam, air, chemically inactive industrial gases, and non-hazardous liquids. It can protect steam or hot-water boilers, generators, pressure vessels, and other equipment, as well as serve general steam, gas, or liquid applications.
Available Models
| Model | SKU |
|---|---|
| 1/2” x 3/4” SV615 AS | tba |
| 3/4” x 1 1/4” SV615 AS | tba |
| 1” x 1 1/2” SV615 AS | tba |
| 1 1/4” x 2” SV615 AS | tba |
| 1 1/2” x 2 1/2” SV615 AS | tba |
| 2” x 3” SV615 AS | tba |
Sizes and Connections
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Sizes: DN15, DN20, DN25, DN32, DN40, and DN50.
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Inlet connection: BSP (BS 21) or NPT female thread; sanitary clamp connection (DN15, DN20, and DN25), compliant with BS 4825/ISO 2852/DIN 32676, with a 0.8um surface finish on wetted surfaces.
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Outlet connection: BSP (BS 21) or NPT female thread.
Available Configurations
Sizes from DN15 to DN50 are available with threaded bronze bodies and stainless steel nozzles. Small sizes are available with sanitary clamp connections. All safety valves are supplied with a closed bonnet, with either a simple easing lever or a closed cap (gastight cap option). Soft seal options include Nitrile rubber, EPDM, or Viton. Electroless nickel plating (ENP) and polishing can be provided for the body, easing lever chamber (or sealed cap), and easing lever. Stainless steel nameplates are also available.
Standards and Certifications
Fully compliant with EN ISO 4126:2004 and marked accordingly, with compliance to the European Pressure Equipment Directive (PED) 97/23/EC. The certification body is SAFed TAS. Seat tightness performance complies with ANSI/API STD 527 - 1992.
Certificates
Each safety valve is supplied with an EN 10204 2.2 certificate, including the valve set pressure and liquid test pressure. An EN10204 3.1 material certificate is available on request.
Pressure/Temperature Limits
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Body design rating: PN25.
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Set pressure range: minimum 0.3 bar g; maximum 18 bar g for ½” - 1¼”, and 14 bar g for 1½” and 2”.
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Temperature limits: metal seat minimum -90°C, maximum +230°C; Nitrile rubber seal minimum -30°C, maximum +150°C; EPDM seal minimum -50°C, maximum +200°C; Viton seal minimum -20°C, maximum +120°C.
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Overpressure: 5% for steam; 10 - 25% for liquids and gases.
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Blowdown: 2.5 - 20% for steam and gases; 10% for liquids.
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Maximum allowable backpressure: 37.5bar g.
Materials
| No. | Component | Material |
|---|---|---|
| 1 | Body | Bronze, BS EN 1982 CC491KM |
| 2 | Nozzle | Stainless steel for DN15 and DN20, BS 970 431 S29; stainless steel for DN25 - DN50, BS 3146 Pt2 Gr. ANC2; stainless steel for clamp connections, ASTM A276 316L |
| 3 | Disc | Stainless steel, ASTM A276 316L |
| 4 | Easing lever chamber | Bronze, BS EN 1982 CC491KM |
| 5 | Spring | Chrome vanadium alloy steel, BS 2803 735 A50 HS |
| 6 | Spindle guide | Brass, BS 2872 CZ 121 |
| 7 | Spring top plate | Brass, BS 2872 CZ 121 |
| 8 | Spindle | Stainless steel, BS 970 431 S29 |
| 9 | Adjustment screw | Brass, BS 2874 CZ 121 |
| 10 | Easing lever | Ductile iron, Zinc plated |
| 11 | Pillar pin | Stainless steel, AISI 304 |
| 12 | Spring ring | Stainless steel, BS 2056 316 S42 |
| 13 | Adjustment handle locknut | Brass, BS 2872 CZ 121 |
| 14 | Soft-seal disc | Stainless steel/Nitrile rubber, ASTM A276 316; stainless steel/EPDM, ASTM A276 316; stainless steel/Viton, ASTM A276 316 |
| 15 | Gastight cap | Bronze, BS EN 1982 CC491KM |
| 16 | Bonnet seal | Nitrile rubber |
| 17 | Outer rim | Brass, BS 2874 CZ 121 |
| 18 | Set screw | Steel |
| 19 | Ball | Stainless steel |
Capacity Data
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Saturated steam capacity (kg/h): calculated according to EN ISO 4126: 2004, with 5% overpressure and a certified discharge coefficient ((Kdr)=0.71). Capacity varies according to valve orifice size and set pressure; for example, DN15/20 has a capacity of 1.0kg/h at a set pressure of 0.5bar g, while DN20/32 has a capacity of 95kg/h at a set pressure of 1.0bar g.
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Air capacity (l/s): at 15°C and 1.013 bar a, calculated according to EN ISO 4126: 2004, with 10% overpressure and a certified discharge coefficient ((Kdr)=0.71). Capacity varies according to valve orifice size and set pressure; for example, DN15/20 has a capacity of 24l/s at a set pressure of 0.5bar g, while DN20/32 has a capacity of 91l/s at a set pressure of 1.0bar g.
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Water capacity (kg/h): at 20°C, calculated according to EN ISO 4126: 2004, with 10% overpressure and a certified discharge coefficient ((Kdr)=0.52). Capacity varies according to valve orifice size and set pressure; for example, DN15/20 has a capacity of 2216kg/h at a set pressure of 0.5bar g, while DN20/32 has a capacity of 8710kg/h at a set pressure of 1.0bar g.
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Hot-water capacity (kW): at or above 100°C, calculated according to EN ISO 4126: 2004, with a certified discharge coefficient ((Kdr)=0.52). Capacity varies according to valve orifice size and set pressure; for example, DN15/20 has a capacity of 29.96kW at a set pressure of 0.5bar g, while DN20/32 has a capacity of 112.81kW at a set pressure of 1.0bar g.
Weight
| Connection | Size | Weight (kg) |
|---|---|---|
| BSPF x BSPF or NPTF x NPTF threaded connection | DN15 | 1.3 |
| BSPF x BSPF or NPTF x NPTF threaded connection | DN20 | 2.4 |
| BSPF x BSPF or NPTF x NPTF threaded connection | DN25 | 2.9 |
| BSPF x BSPF or NPTF x NPTF threaded connection | DN32 | 4.2 |
| BSPF x BSPF or NPTF x NPTF threaded connection | DN40 | 8.8 |
| BSPF x BSPF or NPTF x NPTF threaded connection | DN50 | 13.0 |
| Sanitary clamp connection | DN15 | 1.4 |
| Sanitary clamp connection | DN20 | 2.6 |
| Sanitary clamp connection | DN25 | 3.1 |
Installation Note
Install the safety valve with the centerline of the spring chamber vertically upward.
Selection Information
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Threaded connection: model SV615, with closed bonnet/easing lever (A) or closed bonnet/gastight cap (B); finish options include electroless nickel plating (ENP) (P) and electroless nickel plating with stainless steel nameplate (Q); available sizes are DN15, DN20, DN25, DN32, DN40, and DN50; inlet and outlet connection options include BSPF x BSPF, NPTF x NPTF, and Clamp x BSPF.
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Sanitary clamp connection: corresponding model, configuration, finish, size, and other options are also available.
Example Selection
If ELNP finish is required, add ‘P’, for example DN15 BSPF x BSPF.
How to Order
Example: 1 - Spirax Sarco SV615AN DN15 BSP threaded-connection safety valve, set pressure 6 bar g.